Case Studies

Real industrial projects. Documented outcomes.

A selection of fabrication, structural, marine and supply projects delivered for industrial, water and energy clients across Egypt, Türkiye and the Gulf.

DN 2500
Max fabrication diameter
10+
Documented case studies
200 t
Largest crane mobilized
0
Lost-time incidents on featured jobs
Featured

Signature projects

Two projects that illustrate the depth of ATUM's heavy-fabrication and structural execution capability.

Shaded Sports Field Canopy — School Compound
Steel Structure · Tensile Canopy

Shaded Sports Field Canopy — School Compound

Client
Private Educational Compound
Location
Sheikh Zayed, Giza, Egypt
Year
2025

Scope. Design, fabrication and erection of a large tensile-roof steel canopy covering multi-use sports courts (basketball, football and athletics) at an active school compound.

Challenge. The canopy had to span a full multi-court field with no interior columns to block play, while staying lightweight enough to keep foundation loads within school grounds and being erected without interrupting the academic schedule.

Solution. ATUM engineered an arched tubular truss system with a tensile fabric membrane, pre-fabricated all primary trusses in the workshop, then mobilized a crane crew on weekends and after-hours to lift and bolt the structure in sequence — keeping the field usable between phases.

Structure
Arched tubular truss + tensile membrane
Coverage
Multi-court sports field
Foundation
RC pad footings, low-profile
Erection
Out-of-hours phased lifting
  • Full-span column-free play area delivered
  • Erected without disrupting school operations
  • Shaded, all-day usable field for the compound
  • Handed over with as-built and inspection records
Read full case study
Sports Hall Arched Truss Replacement
Infrastructure · Steel Structure

Sports Hall Arched Truss Replacement

Client
Confidential — Sports Facility Operator
Location
Cairo, Egypt
Year
2023

Scope. Full replacement of an aged arched roof truss system over an active sports hall, including fabrication, transport, lift planning and night-shift erection.

Challenge. The existing truss had to be removed and replaced without interrupting daytime use of the basketball court below. All heavy lifts had to be executed at night, with a 200 t Liebherr mobile crane working between adjacent buildings — leaving zero margin for fit-up errors on site.

Solution. ATUM pre-fabricated each arched truss in-house with full dimensional QA, then mobilized a night-shift crew with rigging, welders and an HSE supervisor. Each lift was rehearsed using a 3D crane plan; bolted base connections were pre-drilled to drawing tolerance.

Span
≈ 30 m arched
Crane
Liebherr 200 t mobile
Standards
AWS D1.1 welding
Shift
Night-only erection
  • Zero daytime downtime for the venue
  • All trusses fit-up first time — no on-site rework
  • Project completed on schedule and within budget
  • Independently inspected and signed off
Read full case study
Hot-Gas Line Duct Cone DN 1200 / 3660
Power & Energy · Heavy Fabrication

Hot-Gas Line Duct Cone DN 1200 / 3660

Client
EPC Contractor — Cement / Power Sector
Location
Egypt
Year
2023

Scope. Plate rolling, full-penetration welding and dimensional control for a large-diameter hot-gas duct cone serving high-temperature service.

Challenge. Cone geometry had to mate exactly with both an existing DN 1200 stub and a DN 3660 refractory-lined duct. Distortion control during welding was critical — any out-of-roundness would force costly site modifications during refractory installation.

Solution. Cone segments were rolled, tack-fitted on a custom jig and welded sequentially to control shrinkage. WPS-qualified procedures were used throughout, with stage-wise dimensional inspection before release.

Inlet / Outlet
DN 1200 / DN 3660
Service
High-temperature gas
Welding
Full-penetration, NDT verified
Compliance
ASME-grade procedures
  • Out-of-roundness within drawing tolerance
  • Refractory team installed without modification
  • Delivered ahead of refractory window
Read full case study
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